Email:perry@hg-abrasive.com Zhengzhou HG Abrasive Tech.Co.,Ltd

Zhengzhou HG Abrasive Tech.Co.,Ltd

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Contact: Perry Guo
Mobile: +8618603828570
Tel: +86-371-66680558
E-mail: perry@hg-abrasive.com
Add: NO.68 xueyuan Road, Mazhai Industry Park, Erqi District, Zhengzhou City, Henan Province, China
Postcode: 450000
Fax: +86-371-66680558

About the flap disc factory ,just flap disc machine? what machine we need?

ABOUT THE FLAP DISC PRODUCTION LINE

 

More and more new customers want to open a flap disc factoryBut what machine should I buy, just flap disc machine ? what raw materials to prepare, and what technology?

 

OK, I will give the answer today.

 

This flap disc production line is automatically producing flap discs. It featured in easy operation, high output and constant performance.

This line includes Abrasive cloth slitting machine , flap disc machine, oven, labeling and shrink wrap machine.

 

The abrasive cloth slitting machine is to slit the jumbo roll abrasive into equal width roll, then the roll will be converted to flap disc machine on an automatic machine. Flap disc will be baked, tested then put on a label. Packed by a plastic film then  loaded into a carton, the flap discs will be ready for shipment.

 

      First, I show one picture: (Have try to know about this )

百叶片生产流程-水印_meitu_1.jpg

 

 

What machine should prepare:

1.       Abrasive cloth slitting machine(1):you know the width of the abrasive cloth jumbo roll you buy is usually 1.45 meters width(2), So you need abrasive cloth slitting machine cut the width you need ,like: 22mm,21mm,30mm and so on .

分条机-绿底_meitu_1.jpg

(1)

IMG_20170616_142316_meitu_2.jpg

(2)

The video on YouTube: https://www.youtube.com/watch?v=KJMv03WMOMU

2.       The flap disc machine(3):

The flap disc machine is the main machine. The three raw materials fiberglass backing, glue, and abrasive cloth will be gathered on our flap disc machine to form a flap disc.

Our the third generation auto flap disc machine is developed specifically for the production of abrasive flap disc and non-woven flap disc. The machine can auto pick the backing, detect backing, auto quantitative gluing, cut & put flaps, shaping and auto pick up finished flap disc, with high degree of automation, remote monitoring and maintenance, uniform flap arrangement, improved efficiency and stable quality.

第三代全自动_meitu_1.jpg

(3)

做片图片.png

The video on YouTube: https://www.youtube.com/watch?v=guX35BNVwv8

3.       The oven(4):

The flap disc oven is easy, Because of the flap disc glue, when the flap disc machine is finished, it needs to be baked in the oven for 4 hours at 115 ° C, so that the flap disc after the glue solidifies is completed.

烤箱-蓝底.jpg

(4)

 

The above three processes are the necessary machines for the production of flap disc. The next flap disc auxiliary device can be selected according to your actual situation.

 

 

4.       The flap disc labeling and packing machine5):

Auto labeling and packing machine is designed for coated abrasive disc products. The machine can auto pick products, position detecting, labeling, auto put in order, auto packing. With high degree of automation, high efficiency, stable quality. The cost of raw materials is low, maximizing the profits. It can be packed 16000 pieces per 8 hours.

If the output is not large, it can be packaged manually.

贴标热塑一体机_meitu_3.jpg

5

The video on YouTube: https://www.youtube.com/watch?v=qx09Ef0TKOI

The video on youtube: https://www.youtube.com/watch?v=sKgZTiRuak4

The video on youtube: https://www.youtube.com/watch?v=BpDhYOvKXCk

5.       The flap disc speed test machine6:

This equipment is designed for speed testing of abrasive flap discs and optional for mounted flap wheels. We use this machine test  for glue and backing quality.

回转机.jpg

(6)

The  video on YouTube: https://www.youtube.com/watch?v=OmqoJg63xoM

 

 

 

Ok, today we will talk about the setting of the flap disc machine. We will talk about the raw material of the flap disc and the calculation method of the raw materials.


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