Semi-Automatic Korean Style Flexible Flap Disc Machine
Flexible Flap Disc Machine is a highly automated device developed specifically for the production of flexible flap discs and vertical grinding discs. The equipment aims to improve production efficiency and reduce manual operations by using a series of advanced technologies. The machine requires manual labor to place the tray substrate on the machine, and then it automatically proceeds to the next step.
First, the equipment applies a quantified bottom adhesive and carrry out emery cloth blanking and arranging. Then, the machine shapes and automatically applies the core glue, achieving a one-time molding process. This process only requires one person to operate, with a daily output of up to 4500 pieces in 8 hours.
The equipment has a high level of automation and can even be remotely monitored and maintained. In addition,the equipment has even sheet discharge and stable product quality. The impeller and grinding discs have sturdy and durable blades, providing a long service life
Core Advantages
Reproduce classic Korean flexible flap disc structure; finished discs own strong bendability for irregular workpiece polishing, high market competitiveness.
Manual backing plate loading only; auto quantitative gluing, sand strip cutting & pasting, shaping, secondary inner gluing integrated. Single person full operation.
Max 4,500 pieces finished flexible flap discs within 8 working hours; consistent finished product quality, less defective rate under 1.5%.
Touch screen parameter adjustment: glue volume, rotating speed, forming time; easy to store different size mold parameters, fast size switching.
30%-50% lower price than full-automatic flap disc machine; small floor space, low power consumption, quick ROI for startup abrasive plants.
Basic specification |
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Size |
Main machine |
1100mm*1150mm*1600mm |
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Big glue pump |
1000mm*650mm*1600mm |
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Small glue pump |
1000mm*600mm*1200mm |
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Flaps quantity |
45pcs, 46pcs, 50pcs, 52pcs, 60pcs |
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Operator |
1 |
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Power |
Panasonic servo motor |
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Installed power |
Servo motor: 4KW |
Heating: 4KW |
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Voltage |
380V |
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Power supply |
Pneumatic |
Electric |
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Glue pump |
280KG |
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Glue system |
Airtac cylinder, SMC Balance control valve |
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Glue quantity |
4g(Twice) |
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Production capacity |
4400pcs/8H |
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Air consumption |
200L/min |
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Equipment performance and characteristics
● Adopt optimized mechanical structure design, change the arrangement of flaps, change the head row and abrasive cloth to maximize the durability.
● Flexible flap disc machine is made of high-quality materials, and is processed by professional CNC for overall fine milling, fine grinding, and one-time molding, which is stable and durable.
● The driving part adopts international famous brand linear guide rail, high-speed servo motor and reducer, which can accurately respond to micro-displacement and feed.
● The dust-proof system is designed reasonably, and the linear guides are placed inside the fuselage, which can effectively protect the transmission parts, ensure the smooth operation of the machine and prolong the service life.
● The gluing system adopts a cycle constant temperature control system to provide temperature for gluing, which is convenient and efficient.
● Modular assembly is convenient for adjustment and maintenance.
about Kaway
Zhengzhou Kaway Automation Technology Co., Ltd. was established in 2012 and is a high-tech enterprise with independent design, research and development production, and sales of automated production equipment for abrasive tools. . The company's business covers three major categories: coated abrasives, bonded abrasives, and production raw materials. It not only provides customers with a complete set of production equipment from production to packaging, but also offers production raw materials and production technology support.
Zhengzhou HG Abrasive Tech, co., Ltd is a wholly-owned subsidiary of Zhengzhou Kaway Automation Technology Co., Ltd.
Our Kaway factory
FAQ
01.How many workers are needed to operate this machine?
02.Can I change molds to produce different sizes of flap discs?
03.Do you support overseas installation & training?
04.What glue & sand cloth material fit this machine?
05.What is your delivery & payment term?
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