Zhengzhou HG Abrasive Tech. Co., Ltd. is one of the leading manufacturers and suppliers of full-automatic flap disc machine in China. As we have professional production team and strong manufacturing capabilities, we warmly welcome you to buy the best quality full-automatic flap disc machine from our factory. For price consultation, contact us.
Full-automatic Flap Disc Machine
Full-automatic flap disc machine is a machine that can realize fully automatic and efficient production. As the third generation of automatic louver disc machine, it was specially developed for the production of abrasive louver discs and non-woven louver discs.
The full automatic flap disc machine has a high degree of automation. It can automatically take off the backing paper, detect the backing paper, automatically quantitatively glue, cut and place the skin flap, reshape, and automatically take the finished skin flap.
The flaps produced by this machine are evenly arranged and of stable quality. Not only does it increase productivity, but it also supports remote monitoring and maintenance to help you supervise your process. Under single operation, the machine can produce 6000pcs in 8 hours.
The equipment is controlled by a PLC and servo drive system, integrated with a multi-station rotary table to achieve continuous and stable production:
Automatic feeding:
Metal substrates are automatically conveyed via vibratory bowl or robotic arm, ensuring precise positioning;
Intelligent adhesive dispensing:
Constant pressure and flow supply ensures accurate, uniform glue application with no overflow;
360° sheet arrangement:
Sanding sheets are evenly distributed at adjustable angles, supporting single/double sheets and variable density;
Pressing and shaping:
Constant temperature and force pressing ensures strong bonding between sheets and substrate, with consistent shape;
Finished product unloading:
Automatic discharge, counting, and stacking directly into packaging.
Equipment technical parameters and configuration
| Flap disc size | Backing: φ75mm-φ180mm Flap width: 11mm-35mm | Glue qtty |
4-30g (±0.5g) |
| Flap disc Type | T27/T29 Single/Double flap | Flap qtty |
Can be put flap at any degree |
| Backing | Fiberglass, plastic | Production capacity |
6000P/8H |
| Power | Panasonic servo motor | Operator |
1 |
| Power supply | Pneumatic, Electric | Installed power |
380V |
| Glue pump | 280KG | Feeder size |
8KW |
| Glue system | Airtac cylinder, SMC Balance control valve | Cylinder |
1000mm*400mm*1400mm |
| Glue system size | 1100mm*560*1600mm | Main machine size |
2200mm*1600mm*1500mm |
| Photoelectric sensor | Autonics | Cylinder |
Airtac |
| Magnetic switch | Airtac | Control panel |
Weinview |
| Air switch | CHINT | Temp. controller |
OMRON |
| Reducer | Liming | Bearing |
FAG |
| Bearing | NSK | PLC |
Taida |
| Linear guide rail | Hiwin | Pneumatic component |
SMC |
Key Technologies and Performance Advantages
● The humanized mechanical structure design makes the valve release and the pressure plate integrated into one for easy operation. The machine has a high degree of automation and can be easily completed by a single person.
● Full-automatic flap disc machine adopts imported servo motor and driver, with stable operation and high production efficiency. The speed is 3.7~4 seconds per plate.
● The driving part adopts international famous brand linear guide rail, high-speed servo motor and reducer, which can accurately respond to micro-displacement and feed.
● It uses interna tional well-known brand electrical components and industrial-grade control system, with perfect functions and stable performance.
● It is equipped with a rotary multi-station turntable mechanism, with smooth and smooth position conversion, accurate positioning and high efficiency.
● The machine adopts the photoelectric switch of the international famous brand to detect the backing paper and sandpaper, and automatically passes through the backing paper work station and the adhesive-free backing paper, which is stable and accurate.
● The glue system adopts a circulating constant temperature control system to provide temperature for the glue, which is convenient and efficient.
● Full-automatic flap disc machine adopts modular assembly for easy maintenance.
about Kaway
Zhengzhou Kaway Automation Technology Co., Ltd. was established in 2012 and is a high-tech enterprise with independent design, research and development production, and sales of automated production equipment for abrasive tools. . The company's business covers three major categories: coated abrasives, bonded abrasives, and production raw materials. It not only provides customers with a complete set of production equipment from production to packaging, but also offers production raw materials and production technology support.
Zhengzhou HG Abrasive Tech, co., Ltd is a wholly-owned subsidiary of Zhengzhou Kaway Automation Technology Co., Ltd.
