Abrasive Cutting Grinding Wheel Forming Machine

Abrasive Cutting Grinding Wheel Forming Machine

High-efficiency automatic forming machine for abrasive cutting wheels and grinding wheels. Stable pressing, high output, customized multi-station design for abrasive disc manufacturing.
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Description
Technical Parameters
Abrasive Cutting Grinding Wheel Forming Machine

 

The Abrasive Cutting Grinding Wheel Forming Machine are propelled by electric cylinder, which can make the mold more stable and high speed. We also adopt electric cylinder squeegee, which has faster speed and stability compared with traditional CAM, tie bar and other micro-lifting methods, and can be set up according to different micro-lifting effects of customers.

 

The equipment is equipped with automatic suction cups, automatic mesh release, automatic release of trademark hole rings, and various intelligent detection means, which saves a lot of manpower and improves production, and the output can reach about 1300 pieces per hour.

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Technical Specifications

 
Cutting disc size 125mm T41
Cutting disc thickness 1-3mm
Abrasive grain layer 1
Machine type full automatic/linear type
Working station quantity/molds quantity 26 Double mold cavity
Operator 1
weight 9T
Main Machine size (Estimated) 5832*1800*2550mm
Pressing force 200T
Production of 2 discs (work speed) 7s
Power 25KW
Compressed Air volume 1.2m3/min(pressure: 0.8mpa)
Hydraulic cooling water flow 0.8m3/min
Main press hydraulic
Unloading mode hydraulic
Waxing method Automatic (initial applying by hand)
Pressing plate moving
Support plate reset
Abrasive grain feeding (by weight) Automatic ×2 (one independent grain feeding system for each disc; to make 2 discs at one time, two set of feeding system ) (Usually by volume)
Weight feeding accuracy 20-100g, +/- 1g; 100-500g, +/- 2g
Net feeding Automatic×2 Double mold cavity
Label feeding Automatic ×1 Double mold cavity
Metal ring feeding Automatic ×1 Double mold cavity
Unloading disc Automatic ×1 Double mold cavity
overturn ×
Color Gray
Safety safety net for needed parts
Hydraulic system Whole system including pump, filter and hose
PU mold material Bearing steel;the material of the mold's insert is polyurethane.
Molds size (diameter)included in the machine price (T41) 125mm only

 

Brand Quality Service
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Major component brands

 
1

Press: Foshan, Guangdong (Lieqi)

2

Servo oil pump: ordinary oil pump

3

PLC: Xinjie/Mitsubishi/Siemens

4

Touch screen: Xinjie/Mitsubishi/Siemens

5

Contactor: Xinjie/Mitsubishi/Siemens

6

Servo motor: Xinjie/Mitsubishi/Siemens

7

Relay: Omron

8

Stepper motor: MiG

9

Rotary motor: Obon

10

Cylinder/Valve: Airtac/SMC/CKD

11

Electric cylinder: Newland/Hongsheng

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about Kaway

 

Zhengzhou Kaway Automation Technology Co., Ltd. was established in 2012 and is a high-tech enterprise with independent design, research and development production, and sales of automated production equipment for abrasive tools. . The company's business covers three major categories: coated abrasives, bonded abrasives, and production raw materials. It not only provides customers with a complete set of production equipment from production to packaging, but also offers production raw materials and production technology support.
Zhengzhou HG Abrasive Tech, co., Ltd is a wholly-owned subsidiary of Zhengzhou Kaway Automation Technology Co., Ltd.

Certifications
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Kaway Certificate 

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Kaway Certificate

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Kaway Certificate 

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Kaway Certificate

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Kaway Certificate

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Kaway Certificate 

 
 
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