Our fully automatic Surface Preparation Wheels & Clean Strip Wheel Forming Machine is a professional integrated production equipment dedicated to manufacturing high-quality abrasive surface conditioning wheels and clean strip wheels. It integrates mechanical precision processing, numerical control programming and automatic forming technology, realizing one-stop molding from raw material feeding, pressing, shaping to finished product discharging.
This machine is specially designed for mass production of industrial abrasive cleaning wheels, widely applicable to abrasive tool factories and hardware processing enterprises. It effectively produces standard surface preparation wheels for metal polishing, deburring, rust removal and paint stripping, as well as clean strip wheels for precision surface cleaning, solving the problems of low manual efficiency, unstable product quality and high labor cost in traditional wheel production.
End-user products
Surface Preparation Wheels
Industrial-grade conditioning wheels for metal surface grinding, oxide layer removal, edge deburring, matte finishing and surface pre-treatment before coating. Suitable for stainless steel, alloy steel, aluminum, titanium and non-ferrous metal processing.
Clean Strip Wheels
Professional stripping & cleaning wheels for removing rust, old paint, grease, scale and welding spatter. Features soft grinding, no scratching on workpiece surface, ideal for precision cleaning and fine finishing of metal parts.
Adopts full automatic feeding, forming and discharging process. One operator can manage multiple devices, greatly reducing manual dependence and production labor costs, suitable for long-term batch production.
CNC precision control system ensures uniform wheel density, regular shape and stable grinding performance of each finished product. Effectively avoids uneven thickness and inconsistent hardness caused by manual production.
Optimized forming mold and transmission structure realize fast cycle molding. The machine runs stably for a long time with low failure rate, greatly improving daily output and enterprise production capacity.
Supports customized production of wheels in different sizes, grits and hardness. Flexible parameter adjustment meets diversified customization needs of different surface treatment processes.
The whole machine adopts thickened steel frame and wear-resistant mechanical accessories, with strong structural stability, anti-vibration and anti-wear performance. Low daily maintenance cost and long service life.
Equipped with emergency stop protection, overload protection and closed forming structure, ensuring safe operation. Low noise and low dust during operation, meeting industrial environmental protection standards.
| Type | KWQEw-01 |
| Equipment size | 2100mm*1500mm*1500mm |
| Working voltage | AC380V, three-phase four-wire system |
| Overall weight | ~750KG |
| Total power | 3.5KW |
| Working air pressure | 0.6MPa |
| Production efficiency | 1000-1500/hour |
| Servo motor | Panasonic |
| Plc | Delta |
| Sensor | Panasonic |
| Reducer | Liming |
| Bearing | NSK |
| Switch | APT |
| Touch screen | Weinview |
| Slideway | Hiwin |
| Stepper motor | Leadshine |
Brand Quality Service
Working Principle & Process
Raw Material Feeding
1
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Uniform Distribution
2
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Precision Compression
3
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Constant Temperature Shaping
4
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Automatic Demolding
5
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Finished Product Output
6
Technical Parameters (Standard Model)
Machine Type: Full-automatic Dual-purpose Wheel Forming Machine
Applicable Products: Surface Preparation Wheels, Clean Strip Wheels
Control System: CNC Intelligent Control
Molding Mode: One-piece Pressure Molding
Working Pressure: Customizable
Production Capacity: High-efficiency Continuous Production
Applicable Wheel Size: Customized According to Customer Requirements
Machine Material: Heavy-duty Steel Frame + Wear-resistant Accessories
Operation Mode: One-key Automatic Operation / Manual Fine Adjustment
Protection Function: Overload, Overvoltage, Emergency Stop Protection
Our Service & Support
Customization Service: Support non-standard machine modification, mold customization and production scheme adjustment according to customer's wheel specifications.
Global Technical Support: Provide overseas installation guidance, operation training and remote after-sales service.
Quality Guarantee: Strict factory testing before delivery, guaranteed machine quality and stable performance.
Spare Parts Supply: Long-term supply of original spare parts to ensure continuous machine operation.
about Kaway
Zhengzhou Kaway Automation Technology Co., Ltd. was established in 2012 and is a high-tech enterprise with independent design, research and development production, and sales of automated production equipment for abrasive tools. . The company's business covers three major categories: coated abrasives, bonded abrasives, and production raw materials. It not only provides customers with a complete set of production equipment from production to packaging, but also offers production raw materials and production technology support.
Zhengzhou HG Abrasive Tech, co., Ltd is a wholly-owned subsidiary of Zhengzhou Kaway Automation Technology Co., Ltd.
Our Kaway factory
We support professional personalized customization to adapt to different production needs of global customers:
• Custom cutting dies for different flap wheel diameters, blade shapes and groove sizes
• Adjust feeding stroke, cutting speed and stacking mode for abrasive cloths of different thickness and materials
• Provide personalized configuration upgrades for intelligent automated production lines
• Direct Factory Supply: Professional abrasive machinery manufacturer with independent R&D and production workshop, no middleman markup, cost-effective price
• Mature Industrial Technology: Massively applied in global abrasive manufacturing plants, stable and reliable performance
• Strict Quality Inspection: Every machine undergoes full-function debugging and quality test before delivery to ensure zero defects
• Global After-Sales Support: Provide overseas installation, commissioning and professional operator training services
• Long-Term Warranty: 12-month full machine warranty, 24-month warranty for core components and lifelong technical consultation
All equipment adopts standard export fumigated wooden box packaging, with multi-layer shockproof and fixed protection inside to avoid damage during long-distance transportation. We support sea freight, air freight and various international logistics methods, and provide complete factory test reports, packing lists and customs clearance documents to ensure smooth delivery.
Whether you need standard slicing equipment or customized production solutions for special abrasive products, we can meet your production requirements. Contact us today to obtain free machine operation videos, professional technical solutions and exclusive wholesale quotation. labore et dolore magna aliqua. it enim ad minim veniam.
